🚀 New launch promo — 10% off orders over $300. Use code LAUNCH10
Not sure which part you need? Upload a photo and we'll find it. →
4.0KW 230V Flow Thru Heater G7416 230V - Bubbles Supply

4.0KW 230V Flow Thru Heater G7416

Part #: G7416

$310.45
In stock — ships today
Qty
🔒 Secure checkout↩️ 30-day returns✅ 1-year warranty
Add to B2B order list

Not sure this fits?

Send us a photo of your old part — we'll confirm the right replacement before you order.

Upload a Photo

1-year warrantySame-day ship before 3pm CTPerfect Fit Guarantee30-day returns

About this heater

This Balboa 4.0KW 230V flow-through heater assembly delivers reliable hot water heating for residential spas and hot tubs. Operating at 230 volts with 4000 watts of heating power, this OEM Balboa heater features the proven flow-through design that efficiently heats water as it circulates through your spa's plumbing system. The compact construction fits standard spa equipment bays while providing the heating capacity needed for most mid-size to large residential hot tubs.

At Bubbles Supply, we guarantee this heater is the exact fit for your Balboa heating system, backed by our 1-year warranty and same-day shipping commitment. This genuine OEM replacement resolves common heater fault codes including HH (high heat) and OH (overheat) errors that can shut down your spa. Professional installation is recommended to ensure proper electrical connections and plumbing integration—always verify your spa's voltage requirements and amp draw before installation.

Exact part number

G7416

Save this for ordering or warranty claims

Also known as / Replaces

This part replaces or is interchangeable with:

  • 4.0kW spa heater tube
  • Balboa FLO heater assembly
  • Balboa flow-through heater

Looking for an older part number? Check our supersession lookup tool

Technical specifications

Voltage
230V

Common symptoms this part fixes

If your spa is showing any of these signs, this part is likely your fix:

  • HH fault code (high heat error) locking out the spa
  • OH fault code (overheat) triggering repeated shutdowns
  • Spa water not heating or heating too slowly
  • Heater element burnout or visible corrosion on existing assembly
  • Spa control board detecting open heater circuit
  • Intermittent heating — spa heats briefly then faults out

Not sure if this is your problem? Try our diagnostic centre or .

Before you buy — quick checklist

  • Confirm your spa runs on 230V — do not install on a 120V system
  • Verify your existing heater is a Balboa OEM unit and matches the G7416 assembly
  • Check union size and connection type on your current heater before ordering to confirm plumbing compatibility
  • Inspect your spa control pack — if the board is also damaged, replacing the heater alone may not clear fault codes
  • Note whether your HH or OH fault is persistent or intermittent — a stuck high-limit sensor can mimic heater failure

Reading the checklist now prevents 90% of returns. Worth the 60 seconds.

Install difficulty: Medium — Some experience neededTypically 45–90 minutes

What's in the box

  • 4.0KW 230V flow-through heater assembly
  • High-limit sensor
  • O-rings

If your order is missing any items listed above, contact hello@bubblessupply.com within 48 hours of delivery.

Warranty

1 year manufacturer warranty against defects

Covers manufacturing defects. Does not cover improper installation, normal wear, or accidental damage.

Warranty claims: warranty@bubblessupply.com

Perfect Fit Guarantee

Ordered with our help and the part doesn't fit? Contact us before installation. We'll resolve it with an exchange, replacement recommendation, or return approval.

Learn about our Perfect Fit Guarantee →

Shipping

We ship across the US and Canada. US orders ship from our US warehouse to US customers; Canadian orders ship from our Canadian warehouse to Canadian customers — no cross-border shipping, no surprise duties. In-stock orders placed before 3pm CT ship same day. Standard shipping $9.95 flat rate. Free shipping on orders over $200. Express options available at checkout.

Returns

30-day hassle-free returns on unused parts in original packaging. Contact us before returning to receive your RMA number.

Frequently asked questions

Check the Compatibility section above to confirm fitment for your spa brand and model. If your model is not listed, use our fitment selector at /pages/find-my-part or ask our parts AI for a personalized recommendation.

In-stock orders placed before 3pm CT ship the same day. You will receive tracking information by email as soon as your order ships.

We accept returns within 30 days of delivery for unused items in original packaging. Email returns@bubblessupply.com with your order number to start a return. Installed electrical parts cannot be returned for safety reasons.

Yes, all new parts come with a 1-year warranty against manufacturing defects. Warranty does not cover damage from improper installation or normal wear and tear.

Customer reviews

AI Fitment Assistant

Tell us your spa model and we will confirm this part fits before you buy.

🔒 Secure checkout · SSL encrypted·🇺🇸🇨🇦 Serving the US and Canada·↩️ 30-day hassle-free returns·📦 Same-day fulfillment